#CNCTECHTALK

Automatic Sizing Adjustments for High-Volume Lathe Work

Keeping operators from having to manually make sizing adjustments will free them up to do other things for as long as each finishing tool will last, regardless of how many sizing adjustments it requires.

Mike Lynch
Founder and President, CNC Concepts Inc.

CNC & Machine Controls

Tips for Designing CNC Programs That Help Operators

The way a G-code program is formatted directly affects the productivity of the CNC people who use them. Design CNC programs that make CNC setup people and operators’ jobs easier.

CNC & Machine Controls

CNC-Related Features of Custom Macro

CNC-related features of custom macro are separated into two topics: system variables and user-defined G and M codes. This column explores both.

CNC & Machine Controls

Computer Programming-Related Features of Custom Macro

Custom macro is an interpreter-based language, meaning that all CNC G code and custom macro commands are executed as the CNC comes across them.

CNC & Machine Controls

5 Reasons Why You Should Know How to Write Custom Macros

Custom macros enhance what can be done in G-code programs, giving users the ability to code operations that were previously not possible.

Measurement

Help Operators Understand Sizing Adjustments

Even when CNCs are equipped with automatic post-process gaging systems, there are always a few important adjustments that must be done manually. Don’t take operators understanding these adjustments for granted.

The Best Point of Reference for Program Zero Assignment Entries

Correctly specified program zero assignment and coordinate position values enable the CNC to determine how far to move the cutting tool during each positioning motion.

CNC & Machine Controls

Combining Functions With User-Defined G & M Codes

CNC programmers gain flexibility when using custom macros to define G and M codes themselves.

Mike Lynch
Founder and President, CNC Concepts Inc.

A Higbee Thread Milling Custom Macro

Higbee threads provide a full thread form at the very start of the thread. The sharp edge is removed during the machining process.

3 Mistakes That Cause CNC Programs to Fail

Despite enhancements to manufacturing technology, there are still issues today that can cause programs to fail. These failures can cause lost time, scrapped parts, damaged machines and even injured operators.

A Spiral Milling Custom Macro Using Constant Contouring Feedrate

Helical milling or “spiral” milling are helpful when machining a circular pocket that is much larger than the milling cutter diameter.

Improve CNC Productivity by Addressing Three Production Issues

To boost a CNC machine’s productivity, prioritize improvements to machine setup time and production runtime.

CNC & Machine Controls

7 CNC Parameters You Should Know

Parameters tell the CNC every little detail about the specific machine tool being used, and how all CNC features and functions are to be utilized.

Measurement

5 Things CNC Operators Must Know About Sizing Adjustments

For CNC operators, sizing adjustment is an essential skill. Keep these points in mind when training new CNC users.

4 Ways to Stop a Cycle to Allow Operator Intervention

Completely automatic operation should always be the goal, but there are situations that require operator intervention during the CNC cycle.

Mike Lynch
Founder and President, CNC Concepts Inc.

A Unique Additive/Subtractive Process for Injection Mold Components

This hybrid machining approach takes advantage of the benefits of deposition 3D printing while using CNC machining to overcome its limitations.

CNC & Machine Controls

3 Examples of Machines that Combine Manufacturing Methods

Certain “hybrid” machines combine some form of additive manufacturing with CNC subtractive manufacturing. Columnist Mike Lynch, President of CNC Concepts Inc., explores three types of these machines here.

Five Areas of CNC Machining to Simplify With G Code

Optimizing G code to make CNC setup and operation simpler is a great way to improve CNC productivity and sometimes prevent errors.

CNC & Machine Controls

Five Safety Considerations for CNC Machinists

Safety in CNC environments is essential for users – and for productivity. Consider these 5 points to avoid injury, part failure and downtime.

How to Drill Holes With a Right-Angle Head

Drilling with a right-angle head in a machining center spindle can be tricky – doubly so if the hole must be peck-drilled. A custom macro and careful attention to positioning help ensure smooth production.

CNC & Machine Controls

5 G-Code Tips for Increasing CNC Efficiency

Optimizing G code is a low-cost way to improve CNC efficiency without sacrificing usability and safety.

Troubleshooting Differences in Programming Methods, Machine Usage

Regardless of the level of consistency among machines owned by your company, you probably have experienced consistency-related issues. Here are some tips to help solve them.

Mike Lynch
Founder and President, CNC Concepts Inc.

Machining Centers

How to Determine the Currently Active Work Offset Number

Determining the currently active work offset number is practical when the program zero point is changing between workpieces in a production run.

CNC & Machine Controls

Understanding G27, G28, G29 and G30

Take a closer look at these reference position commands.

CNC & Machine Controls

Understanding CNC Machine Accuracy and Repeatability

Properly evaluating machine tool capability requires understanding how the both user and the builder can influence precision.

CAD/CAM

When to Use Custom Macros With a CAM System

Custom macros can offer benefits even when using a CAM system to prepare programs – but must be implemented with the right considerations.

CNC & Machine Controls

6 Steps to Take Before Creating a CNC Program

Any time saved by skipping preparation for programming can be easily lost when the program makes it to the machine. Follow these steps to ensure success.

Improve CNC Programs With User-Defined G, M Codes

CNC operators can program user-defined G and M codes to call custom macros and improve upon or replace existing codes, which can in turn improve production.

View All #cnctechtalk Articles