Editorial, News, and Products
Mastercam 2024 Integrates Sandvik Coromant CoroPlus Tool Library
The integrated library enables users to work faster when importing tool geometries and cutting data.
5 Tips for Running a Profitable Aerospace Shop
Aerospace machining is a demanding and competitive sector of manufacturing, but this shop demonstrates five ways to find aerospace success.
Mastercam, Andrew Crowe Help High School Establish Manufacturing Program
Mastercam and Andrew Crowe recently provided resources to students at Benjamin Franklin High School to start an advanced manufacturing program.
Four-Axis Horizontal Machining Doubles Shop’s Productivity
Horizontal four-axis machining enabled McKenzie CNC to cut operations and cycle times for its high-mix, high-repeat work — more than doubling its throughput.
Kennametal Integrates New Tool Library With Mastercam
Mastercam users will be able to import data on Kennametal’s cutting tools, including GoDrill and Kenna Universal solid carbide drills, as well as a selection of end mills.
CNC Software Appoints New Marketing Director
Liz Shovlin will lead efforts in support of the brand’s ongoing market expansion and to further develop the company’s position in manufacturing technology.
Mastercam Integrates G-Code Simulation from CAMWerk
NC2Check detects errors that lead to machine downtime, damage to the workpiece or even expensive collisions on CNC machines before the real machining even begins.
Mastercam Mill Streamlines Multiaxis Machining Process
The Mastercam Mill software package includes multiaxis features, 3D enhancements and 2D high-speed toolpaths.
IMS Software, ModuleWorks, Mastercam Collaborate on G-Code Simulation
IMS Software, ModuleWorks and Mastercam’s IMSce combines IMS G-code emulation with the ModuleWorks simulation and post processing technology to provide a G-code parsing solution that connects directly to Mastercam.
When a Lathe With Live Tooling Rivals a Multitasking Machine
This shop is working its way up to a full-fledged B-axis multitasking machine. Meanwhile, turning centers with a Y-axis and live tooling are doing just fine.
When Too Many Customers Spoil the Part
Duo CNC used to take on as many customers as the shop could handle. But when growth stalled, a top-down audit by the company’s general manager revealed that its customer base was inhibiting growth — and causing the shop to be less efficient and productive.
Latest Software Version Features Multi-Axis, Mill-Turn Advancements
IMTS 2022: The company says one of the software’s top improvements is the ability to consolidate multi-axis toolpaths.
CAD/CAM Software Updates Reflect User Feedback
IMTS 2022: MasterCam debuts its 2023 software updates.
The Job Shop Is the First Half of the Business
By day, NTL Industries went from a lathe and a mill in a home garage to an 11-employee enterprise in under five years. By night, it tackles a new future.
CNC Software Releases 2023 Update
CNC Software LLC has released Mastercam 2023, with updates driven directly by users.
CAD/CAM System Requirements: An Overview
CAD/CAM programs are among the most demanding kinds of computer software. Smooth operation requires careful consideration of computer specifications.
Stars Slowly Align for Small Shop Merger
RPM Tool’s seemingly overnight expansion from a five-person machine shop to an almost 30-employee production business involved over a year and a half of planning.
Five-Axis Changes Weldments Into Monolithic One-Piece Parts
Moving from welding to five-axis machining enabled Barbco to redesign its weldments as monolithic one-piece parts with improved strength and repeatability.
CNC Software Establishes Mastercam UK
With the closing of reseller 4D Engineering Ltd., the company established an entity in the United Kingdom to support customers.
Mastercam Releases Beta for Global Public Testing
Public beta testing program for Mastercam 2023 is available to current customers. Users will test the updated software and provide feedback for improvements.
Mastercam Software Enables Simultaneous 4- and 5-Axis Machining
The Multiaxis unified toolpath enables users to select multiple pieces of input geometry to generate the toolpath pattern.
In Plastics Machining, One Sharp Tool Does It All
Milling plastic can pose a variety of challenges, but keep a few principles in mind and quality parts will follow.
Mastercam Announces Wildest Parts Competition Winners
Mastercam holds the Wildest Parts Competition each year to encourage student interest and participation in manufacturing. The competition is open to students at the secondary and postsecondary levels to create parts using Mastercam.
New CAD/CAM Features Extend Shop's Three-Axis Capabilities
Mastercam’s Dynamic Motion technology enables advanced tool paths that make Industrial Machine & Supply competitive with only a three-axis milling machine.
CNC Software Inc. Enhances Mastercam Turning Capabilities
According to CNC Software Inc., users can save time and avoid errors by creating reusable assemblies of modular components. These assemblies can be stored in a library and used for the creation of full 3D lathe tool assemblies.
August 2021 Manufacturing News Highlights
Acquisitions made for a busy month of news at Modern Machine Shop. Here are the top five news stories of August.
What Sandvik's Mastercam Acquisition Means For Users
While Sandvik says it plans to give recent acquisition Mastercam independence and keep its software platform-agnostic, the company also plans to leverage its new reach into the small to medium manufacturers to cross-sell tools.
Sandvik to Acquire the Creators of Mastercam
By acquiring CNC Software, Sandvik gains an installed base of around 270,000 licensed users, a strong market reseller network and partnerships with leading machine makers and tooling companies.
Mastercam 2022 Streamlines the Job Process
Eastec 2021: Mastercam 2022 adds the Unified Multiaxis toolpath, 3D High Speed Dynamic OptiRough toolpath and new mesh creation and editing capabilties.
Meet the Automation That Makes Machine Tool Automation
A new manufacturing cell at Mazak’s North American headquarters is one part machine tool production unit and one part demonstration facility. And it’s here to provide a lesson about how automation can tackle skilled-worker shortages and supply chain issues at the same time.
Tool Libraries and Simulations in CAM Software Accelerate Cycle Times
Schupan Aluminum was able to reduce its CNC machining cycle times and perform complex five-axis work through Mastercam’s toolpaths and advanced features.
Mastercam Highlights Design Tool Updates
Mastercam has added several enhancements to its Design software, including hole recognition, updated Note capabilities and geometry modification through mouse movement.
CNC Software Appoints Paco Agrafojo as Marketing Director
CNC Software has hired Paco Agrafojo as marketing director, a position in which he will help the company continue its market success with Mastercam.
Mastercam and Edge Factor Develop Three Free Career Programs
Mastercam will sponsor three of Edge Factor’s free 2021 Experiences, which aim to highlight the benefits of a manufacturing career to students and job seekers.
FANUC and CNC Software Introduce Five-Axis Postprocessor
FANUC and CNC Software have launched a Mastercam postprocessor optimized for five-axis simultaneous contouring accuracy on FANUC CNC machines.
Mastercam Adds Support for Kyocera SGS Precision Tools
Mastercam users can now download 10 libraries of SGS tools in a native Mastercam format, providing fast, seamless access to SGS’s cutting tools.
Mastercam, Haas Partner with American Precision Museum
Mastercam applications engineers designed and machined a scaled-down version of the waterwheel originally used to power the factory that now houses the American Precision Museum.
CNC Machining and Manufacturing Students Find CAM Software Intuitive
A Lincoln College of Technology machining instructor details the most useful features of Mastercam — his school’s software of choice.
Standardization Leans the Way to High-Mix Automation
An increasingly digitalized, lean manufacturing process begins with a common selection of cutting tools and five-axis machining fixtures.
How to Slash 5-Axis Finishing Time
Finally there is an alternative to ballnose endmills for finishing 3D parts. The combination of finishing tools shaped to provide more cutting surface and a CAM system with the ability to apply them on a five-axis machining center can dramatically reduce finishing cycle times while delivering better surface finishes.
Titans of CNC Aerospace Academy Uses Mastercam
Titans of CNC will use Mastercam to produce additional aerospace tutorials for the Aerospace Academy website.
Mastercam 2021 Improves Safety, Speed of NC Programming
Mastercam 2021 increases machining productivity and reduces overall production costs with speed and flexibility improvements in multi-axis and turning applications.
CAD/CAM Software Helps Shops Shift to Coronavirus Work
A sampling of CNC machine shops serving a variety of industries have this in common: They are using Mastercam CAD/CAM software to shift their focus and quickly produce medical supplies necessary to aid in responding to the coronavirus.
Mastercam Offers Free CAD/CAM Courses to Take From Home
The free Mastercam University courses are available through Dec. 31, 2021.
Mastercam's Multiaxis Add-On Improves Four-, Five-Axis Machining Productivity
The Multiaxis add-on for Mastercam 2020 is designed to improve productivity with simultaneous four- and five-axis machining.
Mastercam Joins NCATC as Strategic Partner
The NCATC supports a higher education and industry network that promotes advanced technology applications in workforce development programs and services.
CNC Software Launches Mastercam 2021 Beta
Participants in the Beta Program will test drive the software before release, providing feedback to help shape the final product.
Executive VP of Mastercam Retires
Working with his brothers, Brian Summers helped to start CNC Software in the early 1980s out of a home office.
Mastercam Produces Video Series Demonstrating CAM Methods on Real Parts
The Signature Parts Series currently includes coverage of parts such as a chain guard, spiral staircase tread, hot runner nozzle, aerospace latch and an optical mount.
November 2019 Product Spotlight: 5-Axis Machining
This month’s Modern Equipment Review Spotlight focuses on five-axis machining technologies.
Mastercam 2020 Lathe Improves Usability and Tooling Options
Mastercam 2020 Lathe is designed to accept and program any CAD file to Dynamic Motion roughing and precise finishing.
Mastercam 2020 Mill Improves Curved Surface Finishes
The updated Mastercam 2020 Mill from CNC Software Inc. offers expanded machining flexibility and an increased emphasis on speed and automation.
Hitting the Zone with Five-Axis Machining
By investing in five-axis machining technology, Advance CNC Machining has done more than just add new capabilities to its roster. It has found a way to achieve something that most of us strive for: a way to work “in the zone.”
Partnership Gives Access to Imco Tool Data in Mastercam
With the partnership in place, users of Mastercam 2019 and up now have access to milling tool data from Imco.
Heidenhain, Mastercam Introduce Five-Axis Postprocessor
In a collaborative aimed at enabling five-axis machining for those using Heidenhain TNC controls and Mastercam CAD/CAM software, the companies have introduced a new postprocessor.
CNC Software Hosts Mastercam Education Summit 2019
The second annual event catered to educators seeking to teach their students about CAD, CAM and engineering.
Boost Metal Removal Rates with Constant Chip-Load Machining
The benefits of constant chip-load machining have been known for a while, but efficiently programming the toolpaths was impractical for most shops. However, new CAM technology makes the process easy, and the improvements in machining productivity can be dramatic.
Mastercam 2020 Streamlines Machining from Setup to Completion
CNC Software has released Mastercam 2020, which increases machining productivity and reduces production costs with 2D as well as multi-axis milling automation features, CAD and model preparation improvements, improved machine configuration, and 3D tooling.
CNC Software Announces Masters of CAM Wildest Parts Competition
New for 2019, at least one Masters of CAM story submission is required for each part entered.
From-Scratch CNC Post Processor Lets Dual-Toolhead Mill-Turn Shine
A dual-toolhead multitasking machine made coordination of tool paths difficult, if not impossible. A new post processor for use with Mastercam Mill-Turn resulted in smooth programming of tight-tolerance tool paths using both toolheads.
Milling Software Introduces Deburring Tool Path Strategy
Eastec 2019: Mastercam 2019 Mill offers expanded machining flexibility, 2D high-speed tool paths, 3D enhancements and multi-axis features to improve shopfloor productivity.
Mastercam, Harvey Tool, Helical Solutions Collaborate on Tool Libraries
CNC Software has collaborated with Harvey Tool and Helical Solutions to provide users direct access to a library of tools, available for import on Mastercam’s site.
Milling Postprocessor Supports Sinumerik 808D Control
CNC Software, producer of Mastercam CAD/CAM software, has released a postprocessor for three-axis and four-axis milling machines designed with help from Siemens CNC engineers, that provides support for Siemens’ Sinumerik 808D CNCs.
CAM Software for Lathes Enables More Aggressive Grooving
Mastercam 2019 Lathe is designed to enable users to accept and program any CAD file for dynamic roughing and precision finishing.
Rise Up Industries’ Machine Training Program Rises Up to Help on Many Levels
This CNC machine-operator training program helps individuals prepare for sustainable employment as a vital element for successful reentry into society and departure from gang life.
Mastercam Launches Website for User-Generated Content
Masters of CAM is a content-driven platform for Mastercam users to post stories of their skills and accomplishments.
Overcoming Racing CNC Machine Shop Challenges
Automotive racing teams’ machine shops are essentially job shops. An IMTS panel discussion I moderated highlighted ways Stewart-Haas Racing’s shop meets the challenges of a high-mix/low-volume machining environment.
Milling Postprocessor Supports Sinumerik-Controlled Machines
Mastercam has released a four-axis milling post processor that is said to enable productivity on Sinumerik-controlled machine tools.
Updated CAD/CAM Software Streamlines Job Setup
CNC Software Inc. has released Mastercam 2019, developed to streamline the manufacturing process from job setup to job completion.
Students Experience the Manufacturing Classroom of the Future
As the future of our manufacturing workforce, it’s important for students attending the Smartforce Student Summit to understand what technologies they will be working with once they enter the workforce.
Mastercam Spotlights Masters of CAM
This software developer highlights customer success to provide a natural context for displaying the latest release of Mastercam 2019 CAD/CAM, which was developed to streamline the manufacturing process from job set up to job completion.
Shop Works to get the Most Out of Its Five-Axis Capabilities
Vertical machining centers with rotary tables helped this Indiana job shop set itself apart, but specific machine features and additional equipment have helped it use them more efficiently to grow its business.
Managing Risk Is This Shop’s Bold Strategy
Flying S routinely makes bold moves in how it processes machined parts and pursues business growth. This boldness comes from carefully minimizing risks.
Mastercam Sponsors National Robotics League
The company is a Diamond-level sponsor of the program, providing its software to students.
Updated CAD/CAM Software Improves Machine Simulation
IMTS 2018: CNC Software Inc.’s Mastercam 2019 improves productivity with multi-axis milling automation features.
Understanding Circle-Segment Milling Tools
The circle-segment cutter represents a class of milling tool in which the CAM software is key for using the tool effectively. Cutting profiles presented at the proper angles realize cycle-time reductions in contoured workpieces such as molds. A CAM company engineer discusses the role of this tooling.
Machining Parts for the World’s Largest Digital Camera
SLAC is building the world’s largest digital camera, to be installed inside the Large Synoptic Survey Telescope. Getting there requires the machining expertise of shops like Keller Technology.
Overcoming the Limits of Hard Milling with EDM
An unusual opportunity led a maker of die-cast dies to reconsider its emphasis on hard milling and take another look at its use of EDM.
Milling CAM Software Optimizes Tool Motion
Mastercam 2018 Mill expands machining flexibility and emphasizes speed and automation.
Mastercam Partners with NASA HUNCH Program
The CAD/CAM software developer will provide licenses of its Mastercam program to participating high schools that focus on precision machining.
Mastercam 2019 Released for Public Beta
Mastercam 2019 public beta is now open to all currently maintained Mastercam customers.
Mastercam Celebrates 35th Anniversary
This year marks the 35th anniversary of the founding of CNC Software, the company behind Mastercam CAD/CAM software.
Imported Tool Assemblies Save Time in CAM Programming
CNC Software Inc. has partnered with Kennametal to enable users to import tool assemblies from Novo to Mastercam 2018, saving them time when searching for tools and giving them the ability to build 3D tool assemblies that can be brought directly into the CAM program.
Taking the Drag out of Automotive Machining Setups
Paired with the right cutting tools, workholding and software, multi-tasking and multi-axis equipment enables this race team to also bill itself as a full-fledged parts supplier.
Cimquest Expands Its Mastercam Territory
The company also no longer represents Stratasys products.
Applying Automotive Machining Lessons to Aerospace
Although motorsports are a natural focus for a shop owned by a former NASCAR driver, five-axis machining and an emphasis on process planning have opened the door to new aerospace work.
CAD/CAM Software Update Includes Exclusive Turning Strategies
Westec 2017: Mastercam 2018 introduces new 2D/3D milling features, design improvements, turning and mill-turn enhancements, and more.
CAM Software Helps Shop Take on Complex Work
For Sluterbeck Tool and Die, programming at the machine created substantial downtime. Mastercam Mill Level 1 software improved machine uptime with offline programming.
CAM Software Offers Chip Break Settings for Machining Stringy Metals
CNC Software Inc.’s Mastercam 2018 offers several new features and improvements.
A New Turning Process Enables Cutting “In Reverse”
A methodology for cutting in both directions on a CNC lathe promises to make turning a much more productive operation in certain applications. New types of inserts driven by new CAM tool paths are key enablers of this development, but implementing the whole multifaceted system as a system is essential.
Design Software Enhancements Simplify Modeling
Mastercam software isn’t limited to NC programming.
CNC Software Inc. Partnership to Distribute Software in United Kingdom
Engineering Technology Group will sell Mastercam and Cimco software in the United Kingdom.
Turning Toolpaths Offer Controlled Chip Breaks
New features in Mastercam 2017 Lathe turning CAM software include a Chip Break option, TNRC Control, Stock Model enhancements and more.
CAM Software Integrated in SolidWorks Streamlines Design, Manufacturing
CNC Software’s Mastercam 2017 CAM software is fully integrated into SolidWorks.
New Mastercam Business Serving India, Middle East
Vineet Seth will be the Managing Director of Mastercam India.
Not Every Successful Career Starts with a College Degree
“It’s time to redefine the definition of success.” That was a key point made by CNC Software President Meghan West, who was the keynote speaker at University of South Florida College of Education’s luncheon in Tampa. She explained why specialized training in manufacturing skills may be better career preparation for smart students with a talent for making things.
Emuge, Mastercam Establish Partnership
The companies will share data, best practices and host joint seminars and training events.
Toyoda to Host Aerospace Machining Lunch & Learn with Iscar, Mastercam
The event will include educational seminars and machine demonstrations.
Updated CAM Software Better Prepares CAD Models for Efficient Programming
CNC Software Inc. offers Mastercam 2017, introducing dozens of significant improvements intended to make it easier to create CNC programs for complex parts, improve safe material removal and extend support for a broader range of equipment.
CAD/CAM Software Grows Customer Base, Product Offerings
Forward Technologies needed to expand its customer base and broaden its capabilities. With Mastercam CAD/CAM software, it was able to do just that.
Chip Removal Chamber of Horrors
This case history from Mastercam is appropriately themed for Halloween.
Expanded Milling Software Improves Shopfloor Productivity
Mastercam 2017 Mill offers expanded machining flexibility and an increased emphasis on speed and automation.
CNC Software Inc. Enters Mazak’s VIP Program
The program is intended to foster technological collaboration.
Constant Chip-Load Machining Enhanced
CNC Software’s Mastercam 2017 release introduces a more efficient workflow, improved usability and Dynamic Motion improvements.
Integrated CAM Software Enables Programming from CAD
Mastercam X9 for SolidWorks is a CAM application that is fully integrated into Dassault Systèmes’ SolidWorks CAD software, enabling the user to program parts directly in SolidWorks using Mastercam’s tool paths and machining strategies.
Constant-Chip-Load Machining Yields a Better Tool Path
With its in-house R&D program, this aerospace shop seeks to be a leader, not a follower, on the path to innovation in advanced manufacturing. Finding and embracing a better way to generate tool paths for highly efficient and economical metal removal is a prime example of the value of this program.
CAM Software Integration Eases Complex Swiss-Type Work
Mastercam Swiss CAM software now extends its capabilities to Tornos machines.
CAM Software Integrates ISO 13399 Tool Library
CNC Software has integrated Sandvik Coromant’s Adveon Tool Library with its Mastercam software for programming milling and turning machining.
Edge Factor, Mastercam Continue Partnership in 2016
The film “Masters of Resonance” is currently in postproduction, and the partners will work on a variety of other media and educational projects as well.
How a CAD/CAM Consultant can Help
This article from CNC Software (developer of Mastercam software) gives a good picture of why and when some shops turn to an independent software specialist for CAD/CAM services such as CNC programming of difficult or complex parts.
CAM Software Streamlines Multi-Axis Milling Operations
Mastercam’s X9 Mill software offers expanded machining flexibility and an increased emphasis on speed and automation; 2D high-speed tool paths, 3D enhancements, and multi-axis features combined with new enhancements in a package intended to improve shopfloor productivity.
Mastercam and Distributor Enter Partnership as WorldSkills Operator in Belarus
WorldSkills International presides over a series of international competitions to promote professional skills standards and vocational education worldwide.
CNC Software, Sandvik Coromant Partner to Add Tool Library to CAM Software
The partnership is said to benefit programmers by facilitating access to and use of ISO 13399 tool data in the programming process.
CNC Software Hires Territory Manager, Europe
Sandy Moffat comes from Delcam, in which position he served sales territories in Europe, Asia, Africa and the Middle East.
CAM Software Ensures Collision-Free Positioning in Multi-Axis Operations
CNC Software’s Mastercam X9 introduces improvements to the software’s dynamic motion tool path capability, design features, multiaxis capabilities and more.
Updated Software Improves Two- through Five-Axis Tool Paths
CNC Software’s Mastercam X9 software introduces improvements to its Dynamic Motion, Multiaxis, and Design and System features.
CNC Software Reorganizes its Educational Division
Company President Meghan Summers West says that integrating the division into the main organization will enable greater resource allocation for education.
New CNC Equipment, CAM Software Bring Shop to a Fast Start
The startup Dynamic Balance Machine invested in advanced CNC machines and Mastercam software from CNC Software Inc. to more quickly rough out material and reduce cycle times.
Mastercam Announces Summer Teacher Training Schedule
The annual series of week-long classes will cover Mastercam software topics for instructors.
CNC Software Appoints President
Meghan Summers-West, the daughter of former President Mark Summers, has served the company since 2009.
CAM Software Boosts Milling Flexibility
CNC Software’s Mastercam X8 Mill offers expanded machining flexibility and an increased emphasis on speed and automation.
Leveraging CAD/CAM for High-Density Machining
CAD/CAM software streamlines the design of high-density fixtures for this machine shop.
Mastercam Reaches 200,000th Installation
A UK-based company installed the software on a robotic cell.
CAM Software Accounts for Material Changes
CNC Software’s Mastercam X9 introduces Dynamic Motion improvements, multi-axis enhancements, and other design and system features.
CAD/CAM Software for Precision Programming
CNC Software’s Mastercam Swiss is specialized CAD/CAM for precision programming.
CAM Software, New Employees Help Job Shop Ramp up on Small Budget
By optimizing and standardizing its CAM programming and investing in employees rather than new equipment, Wieber Machine has grown into a successful company, despite small start-up funds.
Digital Thread Boosts Data-Driven Manufacturing
The National Institute of Standards and Technology (NIST) is initiating a project to demonstrate how a standardized 3D model of a product can integrate and streamline production from initial design through final inspection in a continuous, coherent data-driven process.
Mastercam Announces 9th Annual Innovator of the Future Winner
Contestants designed and machined aerospace mirrors similar to those used for projects such as the Mars Rover.
Machine Distributor, High School Work to Address Skills Gap
Locating Compumachine’s new technical center on the grounds of Essex Technical High School is said to be a win-win for both organizations.
CAD/CAM Helps Aerospace Shop Machine Aluminum Guitars
Using CAD/CAM software from Matercam/CNC Software Inc. helped Wolfert’s Tool and Machine Co. develop and produce a single-billet aluminum guitar body.
CNC Software, Gene Haas Foundation Fund MSTEM3 Grant Initiative
The donation will provide more schools with access to Edge Factor products to help promote a positive image of manufacturing.
CAM Technology Shortens Cycle Times
CNC Software will introduce Mastercam X8, featuring updated workflow capabilities and the company's Dynamic Motion technology, which the company reports can reduce machining time by as much as 75 percent.
Useful Advice for CAM Software Users
In a whitepaper, Mastercam calls useful advice for CAM software users “CAM Initiatives.” These initiatives are practical projects and procedural policies designed to help a machining company make more effective use of its CAD/CAM resources. Although primarily targeted to Mastercam users, many of these initiatives contain useful advice that benefits users of any CAM software system.
The Costs and Benefits of Horizontal Machining
The shift from vertical to horizontal machining was even more expensive than this shop anticipated. It was also more valuable. Most of the shop’s machining centers are HMCs now—here’s why.
Dynamic Motion Moves Past Old Boundaries
The Dynamic Motion option in CNC Software’s Mastercam generates tool paths by following an expansive set of rules that are different from those most CAM software has traditionally followed. The motion of the tool is not defined strictly by boundaries of the area to be machined. Instead, the rules take into consideration not only the area from which metal is to be removed, but also the changing condition of the material throughout the various stages of machining.
Refueling Manufacturing Through Storytelling
New media company Edge Factor is partnering with Purdue University and industry leaders to produce educational materials based on episodes of its shows.
Design Software Tools Provide Flexibility
CNC Software offers Mastercam Design X7, a suite of design tools that includes 3D surfacing and solids for simplified, flexible design work.
CAM Software Improves Turnaround Times
Mastercam CAM software from CNC Software helped Cope Plastics reduce lead time while improving efficiency, quality and consistency.
Innovative Approach Drives Software, Employee Development
During CNC Software's 30th anniversary celebration, MMS Editor Emily Probst got a chance to tour the facility and get a brief glimpse into the company culture.
CNC Software Celebrates 30th Anniversary
The Mastercam developer was founded in 1983.
Software Simplifies Setups and Gauging
CNC Software’s Mastercam X7 includes a new turn-mill function said to simplify machining on high-powered turning centers and full-function machining centers.
Machining Software Offers Lathe Support
Mastercam X7 for Solidworks features updated lathe support and workflow improvements.
Native CAD Files Improve Pump Manufacturer’s Productivity
Implementing an integrated CAM package helped a pump manufacturer improve fixture design, offer single setup manufacturing processes and better communications and submissions to third-party vendors.
Mastercam Announces National Competition
Students and young adults can win cash toward education expenses.
CAM to Conversational to CAM
Despite having turning centers with conversational controls, this gear manufacturer has benefited from going back to CAM as its primary method of programming those machines.
Consistency Is Key to Titanium
An important part of this shop’s successful approach to titanium machining is a toolpath strategy that keeps the load on the cutter constant. Another important element is the way this shop captures and reapplies what it learns about how effective it can be in this metal.
Software Offers Variable Depth Roughing and Other Enhancements
X6 Lathe from Mastercam delivers a suite of enhanced features designed to increase productivity.
CAM Software Keeps “Grave Digger” Alive
Talking shop with visitors to Mastercam’s Booth E-3340 all day Wednesday and Thursday is a departure of sorts for Pablo Huffaker, a monster truck driver whose public appearances are typically more about pulverizing metal than shaping it. However, when he’s not crushing cars, buses or even mobile homes from behind the wheel of the crowd-favorite Grave Digger, he and the rest of the team at the RaceSource fabrication shop in Tomball, Texas, rely extensively on Mastercam CAM software to keep the black-and-green behemoth in working order.
Shop Thrives on Evolving CAM Capabilities
High speed, turn-mill and “hybrid” tool paths that combine functionality are among the Mastercam CAM software features that help keep this shop competitive.
Mastercam Announces Competition Winner
High school student Zachary Roy received a $1,000 scholarship and a trip to Taylor Guitars' factory in California.
CAM Update Covers Bladed Parts, Small Parts and More
New capabilities in Mastercam X6 include Blade Expert, Swiss Expert, 3D high speed tool path, hybrid-finish filler passes and new stock models.
CAM Update Covers Bladed Parts, Small Parts and More
New capabilities in Mastercam X6 include Blade Expert, Swiss Expert, 3D high speed tool path, hybrid-finish filler passes and new stock models.
Vector Programming Eases Five-Axis Aerospace Machining
Because the CNCs on this shop’s largest five-axis machining centers accept vector coordinates as program input instead of traditional G codes, critical jobs can be shifted readily from machine to machine.
Software Update Features New Stock Models, Among Other Improvements
Developed by CNC Software, Mastercam X6 features new stock models designed for viewing and verifying work.
Software Update Includes New Stock Models
Mastercam X6 from CNC Software features new functionality for stock models, multi-bladed parts, Z-level cuts and more.
Software Add-On Creates Head Porting Toolpaths
Mastercam's Port Expert add-on is designed to create accurate, efficient engine cylinder head porting toolpaths on port surface or solid data.
Glimpse into an Unreal Machine Shop
Mastercam’s machining test lab operates unlike any ordinary machine shop for extraordinary reasons. The shop’s manager explains why it does so.
Mastercam Announces IOF Winner
CNC Software, developer of Mastercam CAD/CAM software, has announced the winner of its 2010-2011 Innovator of the Future (IOF) competition: Scott Harrel, a student in the Computer Integrated Machining Technology program at Rowan Cabarrus Community College in Salisbury, North Carolina.
Skills Shortage: Different Means to the Same End
Companies and organizations are pursuing different strategies to address the critical shortage of skilled technical personnel.
CAD Design Tools Provide Flexibility, Ease of Use
Mastercam Design X5 from CNC Software features a suite of design tools, including 3D surfacing and solids analysis, that enables users to easily model and edit geometry.
How Micromachining Patience Speeds Prototype Production
A molder of tiny, silicone components for the medical industry explains how a patient, conservative approach to micromachining enables it to deliver prototypes faster.
Cycle Efficiency
Automated machining processes enable this maker of high-performance mountain bike parts to manufacture efficiently with minimal staff.
Mastercam Offers Latest Software at imX
Mastercam developer CNC Software will demonstrate the latest release of its CAM system at the inaugural imX (interactive manufacturing experience) industry event.
Flexible CAD/CAM Supports Flexible Machining
Programming offline using Mastercam CAM software supports the flexibility that accounts for much of this shop’s success.
CAD/CAM Maintenance Update Expands Flexibility
CNC Software says its Mastercam X5 MU1 maintenance update provides expanded machining flexibility and an increased emphasis on speed and automation.
Minimizing Turnaround Times for Big Parts
The key to success (and the primary challenge) for any job shop is minimizing turnaround time for non-repeating work. This Indiana shop shares some of its strategies for reducing lead times for the various large-scale jobs it encounters.
The In-House Advantage
A shop that introduced its own product realizes the advantages of designing and machining a part under the same roof.
CAD/CAM Integrates into SolidWorks
CNC Software’s Mastercam X5 for SolidWorks enables operators to use its tool paths and machining strategies to program parts directly in SolidWorks.
Going Lean in Order to Grow
This shop has a plan for dramatically expanding its contract machining business in high-value markets.
Software Helps Students Learn CAD/CAM
Mastercam QuickPart, a standalone product developed on the Mastercam Demo/Home Learning Edition platform, is designed to offer students a fast, easy way to design and cut parts while learning the principles of CAD/CAM through step-by-step instructions.
Mastercam Opens Facility in Switzerland
Mastercam developer CNC Software (Tolland, Connecticut) has opened a new division in Switzerland that is dedicated to the development of Mastercam Swiss Expert, a programming system for Swiss-type turning machines.
Hey Students, Let’s See What Kind of Chops You’ve Got
Attention students. Mastercam wants to see how much design and machining talent you’ve got. And there’s $1,000 at stake.
CAM Software Offers New Techniques, Interfaces
Capabilities introduced in Mastercam X5, the latest version of the company’s CAD/CAM software, include new techniques for dynamic milling, high speed roughing, multi-axis machining, smart hybrid finishing and more.
How Do You Equip a Startup Micromachining Shop?
A response to a reader’s question includes a checklist for launching a small shop focused on micromachining.
Enhancements to CAD/CAM Software
Mastercam X5’s 3D surface, high speed OptiRough toolpath technique is designed to remove large amounts of material quickly using its dynamic milling motion.
Mastercam Touts Varied Training Tool Offering
CAM system developer Mastercam (Tolland, Connecticut) says its selection of learning tools enables customers get up-to-speed with its software at their own pace and via their own preferred learning methods, whether online, through video or through reading. Online offerings include Mastercam University, CamInstructor and Streamingteacher.
Software Upgrade Features Dynamic Milling Techniques
Mastercam X5 from CNC Software features dynamic milling techniques, multi-axis machining, smart hybrid finishing and more.
A Refined Approach to Roughing
Mastercam's OptiRough roughing feature starts with a small tool that cuts very efficiently at an initial depth using the full length of its flute.
CAM Features Facilitate Five-Axis “Hog-Outs”
A point of pride for this shop is its ability to take on projects others wouldn’t touch. Recently, capabilities within Mastercam CAM software enabled the company to overcome challenges with a difficult aerospace component and, more significantly, to bring in new, similar work.
Software/Tooling Partnership Promises Easier HSM
High-efficiency parameters are calculated automatically—partly using a slider that lets the programmer set the level of aggressiveness.
CAM Offers Dynamic Milling Techniques, Supports Multi-Axis Machining
The X5 version of the company’s CAD/CAM software introduces significant new capabilities, including new dynamic milling techniques, multi-axis machining, Smart Hybrid Finishing and more.
Online Training Teaches Efficient CAM Programming
Mastercam CAM software developer CNC Software (Tolland, Connecticut) offers Mastercam University, an affordable, online learning tool that provides 24/7 access to training materials for the CAM package.
Understanding Post Processors
What is a post processor? A software engineer from CNC Software, makers of Mastercam programming software, explains the different types of CNC post processors, the different types of post processor users and the different levels of functionality in post processors.
Partners in THINC Welcomes First CAD/CAM Supplier Member
Mastercam/CNC Software is the first CAD/CAM developer to join Partners in THINC.
Multi-axis Machining Increases Speed and Finish
Mastercam’s multi-axis machining offers a range of both basic and advanced strategies.
First CAD/CAM Supplier Joins Partners in THINC
CNC Software/Mastercam is the first CAD/CAM developer to join Partners in THINC.
Software Saves Time, Prolongs Tool Life
Mastercam's Dynamic Machining is said to create a constantly adapting toolpath that delivers more-consistent cutting conditions and allows use of the entire tool flute length, often eliminating the need for multiple depth cuts.
When to Mill Keeps Changing
Technology improvements steadily expand the range of tool and die parts that justify high speed machining.
Competition Aims To Motivate Students
Mastercam CAM system developer CNC Software (Tolland, Connecticut) says its 2009-2010 Mastercam Innovator of the Future (IOF) competition will entice students with a real-world manufacturing challenge, celebrity judges and a chance to win a scholarship and a trip to a NASCAR team headquarters.
It Takes Firm Resolution To Master The Micro
This shop’s experience of successfully machining a micro aneurysm clip in silicon nitride ceramic points out the need to have CAD, CAM and CNC capability at high resolution—plus the commitment to pull it all together.
Competition Aims To Motivate Students
Mastercam CAM system developer CNC Software (Tolland, Connecticut) says its 2009-2010 Mastercam Innovator of the Future (IOF) competition will entice students with a real-world manufacturing challenge, a celebrity judge and a chance to win a scholarship and a trip to the judge’s headquarters.
CAM Software Improves Productivity, Lead Times
Implementing Mastercam CAM software has enabled this manufacturer to improve productivity and lead time despite limited staffing resources.
Toolpath Refinement Produces Finer Finish
CNC Software’s Mastercam X4 provides expanded machining flexibility and an increased emphasis on speed and automation. It also introduces 3D surface toolpath refinement, a technique that is said to deliver a much finer finish on complex parts.
Justin Amos Wins “Innovator of the Future” Contest
The developer of Mastercam sponsors this contest each year to get students excited about CAD/CAM and the manufacturing process.
Software Emphasizes Speed, Automation
Mastercam X4 from CNC Software expands machining flexibility and increases emphasis on speed and automation with a suite of new toolpaths, multi-threading ability and other enhancements. Dynamic machining creates an active toolpath that delivers more consistent cutting conditions and allows use of the entire tool flute length, saving both time and money, the company says.
Multi-Axis Machining Increases Speed, Finish
Mastercam offers a range of basic and advanced multi-axis machining strategies with enhancements to the Port5ax and Flow5ax tool paths, TrueSolids five-axis Verify improvements and more. The Port5ax and Flow5ax tool paths include features that allow an overlap or blend to be added at the beginning and end of a tool path.
Software Aids Transition To Production Mindset
Over the years, aerospace manufacturer Costa Precision has developed a reputation for taking on large, complex parts that other shops can’t handle. However, overly optimistic customer expectations and lengthy cycle times led Costa to struggle with generating revenue on the manufacturing side of its business. With a new production-oriented mindset and CAD/CAM software from Mastercam, the shop was able to maintain the high precision for which it is known while improving manufacturing efficiency and profitability.
CAM Upgrade Offers Milti-Threading Support
Due out in the second quarter of 2009, Mastercam X4 brings users a suite of new tool paths, multi-threading ability and more. The release’s dynamic machining technique allows utilization of the entire flute length of the cutting tool, saving both time and money, the company says. Dynamic machining offers flexible retract options to keep the tool down for smaller parts and rapid retract for larger parts.
2D High Speed Tool Paths
Mastercam X3 offers a suite of six 2D high speed tool paths—peel mill, core mill, area mill, rest mill, blend mill and facing—all of which are optimized for high speed machining and hard milling. The 2D tool paths are said to make processes more efficient and automated while minimizing programming and cycle times. According to the company, all tool paths deliver efficient, low-stress motion without using a high speed machine.
Fully Integrated CAM For SolidWorks
Mastercam for SolidWorks is a fully integrated CAM system that is said to run seamlessly in SolidWorks. SolidWorks users can program their parts directly within SolidWorks using Mastercam’s tool paths and machining strategies. The CAM system includes a suite of cutting strategies, including Feature Based Machining (FBM) and 3D, high speed machining tool paths.
Software Emphasizes Efficiency, Automation
Mastercam X3 Mill, developed by CNC Software, offers expanded machining flexibility and an increased emphasis on speed and automation. Feature-based machining (FBM), high speed tool motion and faster toolpath generation combine with additional enhancements in a package designed to improve shopfloor productivity. Valuable for experienced users and easy enough for new users, FBM evaluates a part’s features and automatically designs an effective machining strategy to mill and drill solid models, the company says.
Software Supports Cell-Based Production Process
Implementing advanced manufacturing cells can help a shop improve productivity, but the cells themselves may be only part of the solution. That’s the case at Wilcox Industries, which combined advanced manufacturing capabilities of automated machining with the flexibility of Mastercam CAD/CAM software to keep up with continuing growth.
CAD/CAM Software Expands Machining Flexibility
CNC Software’s Mastercam X3 is designed to increase machining flexibility by emphasizing on speed and automation. With feature-based machining, high speed tool motion and faster toolpath generation, X3 is said to improve shop-floor productivity. The software’s feature-based machining capability allows automatic milling and drilling of solid models because it can evaluate a part’s features and automatically develop a machining strategy.
Read Autodesk Inventor Files Within CAD/CAM
MasterCAM is a Windows-based CAD/CAM software package, developed by CNC Software, for two- through five-axis milling and turning; two- and four-axis wire EDM; 2D and 3D design, surface and solid modeling; artistic relief cutting; and 2D and 3D routing. MasterCAM X2 features a direct add-in for Autodesk Inventor. This add-in module is free to users in the MasterCAM and Autodesk communities.
CAD/CAM Software Now Offers Feature-Based Machining
The X3 version of the company’s CAD/CAM software is designed to increase machining flexibility by placing an emphasis on speed and automation. With feature-based machining, high speed tool motion and faster tool paths, X3 is said to improve shop-floor productivity. The software’s feature-based machining capability allows automatic milling and drilling of solid parts because it can evaluate a part’s features and automatically develop a machining strategy.
Machining And Operator Productivity Get A Boost From Mastercam
This magnetic workholding manufacturer wanted an advanced CAM package to go along with some new machine tools it recently purchased. Mastercam not only kept these machines operating to their full potential, but also breathed new life into the shop’s older CNC equipment.
Versatile CAD/CAM Software Helps Small Shop Excel At Overnight Prototyping
This shop needed a CAD/CAM package with the versatility to take on a wide range of prototyping jobs. MasterCAM X's multitasking capabilities has enabled the shop to turn around a variety of complex parts overnight.
Successfully Feeding The Medical Market
This medical shop has adopted five-axis, bar-fed machining technology to adapt to compressed delivery schedules and increasingly complex part geometries.
Cycle Shop Streamlines Startup With CAD-CAM
This start-up motorcycle manufacturer is an offshoot of Lucas Oil, a private oil marketer that supplies truckers, auto-racers and bike racers with oil formulations that are designed to offer protection while enhancing engine performance. Having already attended bike shows and racing events with its own promotional motorcycle, the company says it felt that introducing its own line of bikes and apparel seemed like a logical brand extension.
CNC Machining Fuels Guitar Innovations
Could Ron Thorn produce a gorgeous electric guitar completely by hand? Sure. Would he now that he has a “metalworking” CNC machine tool? Probably not.
Everything Changes
Through a sweeping transition to high speed machining, a Maryland contract shop realizes its goal of same-day, "in by 9, out by 5" turnaround.
Mainstream Technology Keeps Shop On Track
In its toolroom, Branchline Trains takes a practical approach to machining with end mills as small as 0.005 inch in diameter.
Pursuing Lean With On-Machine Inspection
After decades of tinkering with the machined part process, some might consider it nearly impossible to improve on the methodology. Not so, states Michael Angulo, an applications engineer in the Manufacturing Research Division, aeronautics sector at Lockheed Martin Aeronautics (Palmdale, California). The quintessential troubleshooter, Mr. Angulo and a team of quality engineers focused on evaluating the company's manufacturing and dimensional inspection operations, and also on creating a time reduction plan for the machined parts process.
CAD/CAM Speeds Design And Machining For Cycle Shop
To stay competitive on the street and the strip, this aftermarket motorcycle parts manufacturer takes advantage of CAD/CAM software to develop customized racing parts that it would otherwise not be able to produce.
Turning Ideas Into Parts
To get maximum leverage from its manufacturing know-how, Krieger Machine, a CNC shop in Stuart, Florida, draws on all of its software resources - CAD, CAM and shopfloor programming. The shop relies on KeyCreator from Kubotek as its main CAD resource. Mastercam from CNC Software is its main CAM resource. On the shop floor, conversational programming on the Hurco vertical machining centers proves to be another vital resource. All three systems help the shop succeed as a reliable producer of precision parts for a variety of industries.
Five-Axis Machining When You Want It
This California job shop has managed to demystify the application of five-axis machining. Using a portable trunion attachment on a vertical machining center, five-axis capability can be on the machine or off the machine as the production mix dictates.
Boat Parts Production Is More Precise With Five-Axis Machining Software
With Mastercam and Vericut CNC simulation software, this company was able to produce even the tightest of tolerances for its demanding boat parts.
How to Choose the Right Tool for Milling Titanium
Milling titanium is different from other metals because of the risk of heat build-up. Thanks to the metal’s low thermal conductivity, overly aggressive milling may even pose a risk of combustion. With titanium, in other words, there may be more than one reason why the cutting speed can’t be increased. And yet the speed of production still can be increased.
Speeding To Success
Using a company-wide mantra of faster, faster, faster, some innovative processing techniques and a rationalized deployment of personnel, this Detroit mold maker is snatching success from the jaws of competition.
Getting To Know Knowledge-Based Machining
The term refers to different levels of automation that CAM software developers are building into their NC programming software.
Plugging Into STEP NC
CAM software companies are offering software programs that allow their users to read STEP-NC files into their existing CAM software to generate the tool path and output for specific CNC machines. These "plug-ins" make many of the benefits of STEP-NC available to the average machine shop today.
The Right Start For A Fine Finish
Developers of CAM software have introduced many programming features for the initial removal of excess stock prior to finishing operations. By preparing the workpiece surface for more effective finishing, these roughing routines often determine how efficiently a CNC machining center can perform.
Start With Waterjet For More Effective Milling
For aircraft components machined out of plate stock, this shop roughs with abrasive waterjet before finishing with conventional milling. Removing roughing from the machining center cuts cost and lead time.
Shop Owes Growth To CAD/CAM Versatility
This shop's programmer/operators, equipped with the most versatile CAD/CAM software they could choose, moved on to the tool path and cut more combinations of amazingly diverse parts, as a company confident of its ability to meet any of its customers' molding, machining or manufacturing needs.
Plunge Roughing Right Now
This mold shop makes plunge roughing work using the kind of machine and the kind of tooling it’s been using all along. In other words, this shop achieved a faster metal removal rate just by changing direction.
CAD/CAM Design, Cylinder Head, Lead To Faster Motorcycle
Major corporations had been trying to top eight seconds for the quarter-mile on a Harley-Davidson motorcycle. This explains how some shop smarts and a CAD/CAM package did it.
Company Provides Fast Turnaround For Molds For Sunglasses
Bausch and Lomb, the optics manufacturer, needed aluminum rapid prototype molds for the introduction of its Inertia Combo Ray-Ban sunglasses line. The schedule allowed for less than four weeks from completion of the geometry to the first molded plastic parts. The company turned to the two-year-old ROMOLD, Inc. for quick turnaround of the plastic injection molds from Bausch and Lomb's Unigraphics design files.
CAM Smoothes Project's Ups And Downs
An in-depth look at how a CAM package, along with talent and experience, were applied successfully to a challenging mold job.
CAM And California Manufacturer Aim For 'Any Mold In Ten Days'
If self threading screws, accumulated out-of-tolerance buildup, warpage, impact resistance, cosmetic appearance, assembly to other parts and snap fits are not perfect, it's the scrap bin for expensive production.
Programming Complex Port Surfaces Helps Dragsters Consistently Achieve 300 MPH
The designers of top fuel dragsters are constantly trying to squeeze more speed from their creations. Until recently, they rarely broke the 300 mph barrier.
Machining In Circles
By converting conventional point-to-point contouring programs to arcs, shops are slashing program lengths, boosting average feed rates, and getting better surface finishes.